Micro Double Head Pump 12V 24V 145psi Swing Brushless Compressors & Vacuum Pumps BD-05TR32LB

The BD-05TR32LB is a high-performance micro double-head brushless piston pump, delivering up to 32 L/min flow in parallel mode and –98 kPa vacuum in series mode. Featuring oil-free operation, low vibration, and corrosion-resistant components, it’s ideal for medical rehabilitation devices, high-pressure atomization systems, automation, and robotics.

Additional information

Voltage

12V / 24V

Max Flow

32L/min

Max Vacuum

–85 kPa

Max Pressure

8–10Bar (almost no flow at 10Bar)

Motor

High-end brushless DC motor

Max Power

100W

Weight

1.62kg

Simplified Overview – Dual-Head Swing Piston Principle BD-05TR32LB

The BD-05TR32LB is a compact double-head swing piston pump built for systems that demand high pressure density and deep vacuum capability within a limited installation space.
Each piston alternately generates negative pressure during the intake stroke and positive pressure during the compression stroke, enabling efficient gas evacuation and compression within a rigid mechanical structure.

By combining two piston heads, the pump supports parallel operation to increase airflow output or series operation to achieve deeper vacuum levels. This flexible architecture allows OEM engineers to configure pressure, vacuum, and flow characteristics according to specific system requirements, while maintaining stable output and controlled pulsation under load.

Key Features – Swing Compressor Pump

High flow & strong suction – Provides 32 L/min in parallel or 17 L/min in series with stable vacuum performance.
Low vibration & optimized dynamic balance – Reduces system vibration and ensures stable operation.
High-efficiency brushless motor – 100 W power ensures long lifespan and quiet operation.
Corrosion-resistant flow path – PTFE piston cup and stainless steel valve plate minimize wear and handle high-pressure media.
Threaded inlet/outlet – G1/8 standard connections for easy integration.
Supports high-pressure operation – Up to 10 bar, suitable for high-pressure applications.

Technical Data – Compressors & Vacuum Pump

Parameter Value
Model BD-05TR32LB
Voltage Range 12 / 24 V DC
Flow (Parallel) 32 L/min
Vacuum (Parallel) –85 kPa
Flow (Series) 17 L/min
Vacuum (Series) –98 kPa
Max Positive Pressure 8–10 bar (almost no flow at 10bar)
Motor Type High-end brushless DC motor
Max Power 100 W
Waterproof Level IP00
Storage Temperature –40 ℃ ~ 60 ℃
Medium Temperature –10 ℃ ~ 45 ℃
Dimensions (L×W×H) 154 × 57 × 109 mm
Weight 1.62 kg

Material Construction – Brushless Air Pump

Component Material / Performance
Pump Head Aluminum alloy
Valve Plate Stainless steel
Piston Cup PTFE
Pump Body Aluminum alloy
Inlet / Outlet G1/8 threaded

Applications – Swing Compressor Pump

📌 Medical rehabilitation equipment – Provides steady suction for intermittent pneumatic therapy systems.
📌 High-pressure atomization devices – Stable and strong airflow for fine-mist or spray systems.
📌 Cleaning and disinfection – Delivers controlled high-pressure output for sterilization or cleaning modules.
📌 Environmental monitoring – Low-leakage vacuum sources for VOC, gas sampling, or CEMS.
📌 Automation equipment & robotics – Parallel or series connection modes enhance performance in pick-and-place or lifting systems.

OEM Customization Options

Aspect Available Options
Diaphragm Materials PTFE, FKM, EPDM
Voltage 12 V / 24 V DC
Connector Type Custom connector based on customer requirements
Label / Branding Based on the model provided by the customer
Mounting Options Customized brackets, vibration dampers
Cable / Wiring Custom lengths and connector types
Multi-head Configuration Parallel or series connection customization

✅ Why Choose BODENFLO – Your Strategic OEM Partner

Selecting a micro pump supplier is not simply a matter of comparing specifications. It requires a manufacturing partner with deep understanding of system-level performance, long-term reliability, and scalable OEM integration.
BODENFLO specializes in micro diaphragm pumps and micro piston pumps, delivering oil-free vacuum, controlled airflow, and high-pressure compression solutions across diverse pneumatic architectures.

Core Advantages

  • Dual Technology Expertise – Comprehensive engineering capability in both micro diaphragm pumps (oil-free operation, clean gas handling, low leakage, chemical isolation) and micro piston pumps (high pressure density, fast response, compact mechanical power), enabling optimal pump selection for different system demands.
  • Extensive Standard Product Platform – Over 600+ proven standard micro pump models, covering a wide range of flow rates, vacuum levels, pressure outputs, voltages, and motor types. This platform-based approach reduces development risk while accelerating OEM project timelines.
  • OEM-Oriented Customization Capability – Flexible support for performance tuning, motor selection (brushed / brushless), control interfaces (2-wire, PWM, analog, speed feedback), mechanical mounting, connectors, cabling, and private labeling—designed for seamless system integration.
  • Certified & Controlled Manufacturing – ISO9001-certified production with CE and RoHS compliance, supported by structured quality control covering flow, pressure, noise, vibration, and durability testing to ensure consistent batch-to-batch performance.
  • Cost-Effective Global Supply – Factory-direct manufacturing in China provides a competitive and reliable alternative to EU, US, and Japanese brands, balancing cost efficiency with stable quality and delivery capability.
  • End-to-End Engineering Partnership – From application analysis and pump matching to CAD/STP support, prototyping, and mass production ramp-up, BODENFLO helps OEMs reduce integration risk and shorten development cycles.

BODENFLO is trusted by OEM customers worldwide in medical devices, analytical instruments, industrial automation, environmental monitoring, and smart equipment, delivering scalable micro pump solutions that grow with your product platforms.

Customer Feedback – BD-05TR32LB Pump

“The BD-05TR32LB delivers stable high flow for our cleaning modules, with minimal vibration during operation.”

– Automation Engineer, Germany

“Series connection works perfectly for vacuum sampling in our lab equipment.”

– Lab Technician, Japan

Installation & Wiring Guide – Brushless Control Architecture

The BD-05TR32LB is driven by a brushless DC motor and features multi-signal control wiring to support precise speed regulation, feedback monitoring, and advanced system integration in OEM platforms.

Wire Definition

  • Thick Red (Power +): DC power positive

  • Thick Black (Power −): DC power negative

  • Yellow (SP): Analog speed control input

  • White (PWM): PWM speed control input

    • Recommended frequency: 1–10 kHz

    • Motor starts when duty cycle exceeds 10%

  • Blue (FG): Speed feedback signal

    • Square-wave output

    • 12 pulses per revolution (4-pole BLDC motor)

  • Thin Black (GND): Signal ground / common ground

  • Thin Red (5V): 5V output for external potentiometer speed control

  • [BD-05TR32LB  Wiring Diagram & Speed Control Guide Download  (PDF)]

This brushless control architecture enables closed-loop speed adjustment, real-time operating feedback, and stable performance across varying loads, without requiring complex external drive modules when paired with a compatible controller.

Downloads – Datasheet for Micro Pump

[BD-05TR32LB Micro Double Head Pump Download Datasheet (PDF)]

📌Technical Insights & FAQ – Swing Piston & Dual-Head Design

Q1|How does a double-head swing piston design improve system flexibility?

A dual-head configuration allows the pump to operate in either parallel or series mode. Parallel operation prioritizes higher airflow, while series operation increases achievable vacuum depth. This gives OEMs flexibility to optimize one hardware platform for multiple performance targets without redesigning the pump core.

Q2|What makes swing piston pumps suitable for high pressure density in compact systems?

Swing piston pumps rely on rigid mechanical compression rather than elastic deformation. This enables higher compression ratios, faster pressure build-up, and better dimensional stability under load, making them well suited for compact systems where pressure performance is critical.

Q3|How should thermal management be addressed in high-load applications?

High pressure and deep vacuum operation increase thermal load on the motor and piston assembly. System designs should incorporate forced airflow, sufficient ventilation clearance, or auxiliary cooling to maintain stable temperature and protect long-term reliability.

Q4|What integration factors most affect long-term performance?

Key factors include minimizing back pressure, using rigid mounting surfaces to control vibration transmission, and selecting appropriate tubing and fittings rated above the system’s maximum pressure. Proper mechanical integration significantly reduces stress on piston and valve components.

Q5|When is a double-head piston pump preferred over single-head solutions?

Double-head piston pumps are ideal when a system requires both high flow and deep vacuum options, or when different operating modes are needed across product variants. This architecture allows one pump platform to support multiple performance profiles with minimal system redesign.

📞 Strategic OEM Partnership – Contact BODENFLO

Looking for a long-term OEM partner capable of supporting high-pressure piston pump platforms, flexible head configurations, and scalable performance across multiple product lines?

BODENFLO works with global OEMs to deliver:

  • Platform-level piston pump solutions (single-head, double-head, parallel / series)

  • Rapid prototyping and engineering samples

  • Complete technical documentation (datasheets, wiring guides, CAD / STP files)

  • Custom motor control interfaces and mechanical integration support

  • Cost-effective manufacturing for pilot runs through mass production

Email: info@bodenpump.com
Website: https://bodenpump.com

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