Brushless Double Head Compressor 12V 24V Small Size High Pressure Air Pumps 5bar 4L/min BD-05TR4LB

Overview of BD-05TR4L Brushless Double-Head Compressor

The BD-05TR4LB is a compact swing piston compressor designed for stable high-pressure output and reliable vacuum generation. Its double-head series configuration increases discharge pressure by compressing air sequentially through two piston stages. During operation, the reciprocating piston motion generates positive pressure during compression strokes and negative pressure during intake strokes, enabling both gas compression and vacuum generation in a compact form factor. Powered by a brushless DC motor, the pump offers smooth operation, precise speed control, and long service life under continuous-duty conditions.

Key Features – Brushless Air Pump

✓ Double-head series compression – The dual-head structure doubles outlet pressure, achieving 4–5 bar with stable performance.
✓ High-end brushless motor – Long lifespan, low noise, low vibration, and adjustable speed for refined flow and pressure control.
✓ Compact yet powerful – Small size with a high output of 4 L/min flow and –70 kPa vacuum capability.
✓ Low vibration design – Balanced internal mechanism ensures stable, quiet operation.
✓ Low power consumption – Efficient operation at only 11W, suitable for portable or battery-driven systems.

Technical Data – Small High Pressure Pump

Material Construction – Micro Compressor Pump

Applications – Brushless Double-Head Compressor

📌 Medical devices – Provides clean, oil-free airflow and stable pressure output for compact medical systems and rehabilitation equipment.
📌 High-end aesthetic devices – Ensures precise, high-pressure delivery for premium beauty and aesthetic treatment equipment.
📌 Automation equipment – Offers consistent vacuum and pressure support for industrial automation and smart manufacturing systems.
📌 Analytical instruments – Delivers stable, low-pulse airflow required for sampling, detection, and precision analytical modules.
📌 High-pressure atomization – Supplies powerful and stable pressure for fine atomization, spray modules, and micro-nozzle systems.
📌 Gas compression – Provides efficient, high-pressure airflow for miniature compressors and pneumatic drive mechanisms.

OEM Customization Options

✅ Why Choose BODENFLO – Compact High-Flow Micro Pump Expertise

Selecting a micro pump partner is about more than performance data. It requires a manufacturer with proven capability in compact pump architectures, high flow density, and long-term OEM scalability.
BODENFLO specializes in compact high-flow micro diaphragm pumps and micro piston pumps, supporting applications that demand clean vacuum, stable airflow, and concentrated pressure output within limited installation space.

Core Advantages

• Focused Pump Technology Portfolio – Specialized in micro diaphragm pumps for oil-free, low-leakage airflow and micro piston pumps for high pressure density and fast response in compact designs.
• High Flow Density in Compact Form Factors – Engineering optimized for maximum flow, vacuum, or pressure output per unit volume—ideal for space-constrained medical, analytical, and industrial equipment.
• Extensive Standard Model Coverage – Over 600+ validated standard micro pump models, covering a wide spectrum of flow rates, vacuum levels, pressure outputs, voltages, and motor configurations, reducing custom development risk.
• OEM-Ready Customization Framework – Support for performance tuning, brushed or brushless motors, control methods (2-wire, PWM, analog, feedback), mounting structures, connectors, and private labeling for seamless system integration.
• Controlled Manufacturing & Compliance – ISO9001-certified production with CE and RoHS compliance, supported by structured testing of flow, pressure, noise, vibration, and durability to ensure consistency across batches.
• Scalable Engineering Partnership – From application analysis and pump matching to CAD/STP data, prototyping, and volume production, BODENFLO supports OEMs throughout the full product lifecycle.

BODENFLO works with global OEMs in medical devices, analytical instruments, industrial automation, environmental monitoring, and smart equipment—delivering compact, high-flow micro pump platforms designed to scale with your product roadmap.

Customer Feedback – BD-05TR4LB Micro Piston Pump

“The BD-05TR4LB delivered stable 4 L/min flow and strong 4–5 bar pressure for our precision pneumatic module, running smoothly with very low vibration.”
— Senior Mechanical Engineer, Japan

“We integrated the double-head brushless compressor into a high-end aesthetic device, and its PPS construction handled long-term operation with excellent stability and noise performance.”
— Medical Device R&D Engineer, Italy

Installation & Wiring Guide

The BD-05TR4LB uses a brushless DC motor with a 4-wire configuration, enabling flexible speed control and real-time speed monitoring. The wiring definition is as follows:

• Red (VCC): DC power positive (+)

• Black (GND): DC power negative (–)

• Blue (SP): Speed control input (PWM or voltage control, depending on system design)

• Yellow (FG): Speed feedback signal (tachometer output for RPM monitoring)

This 4-wire BLDC architecture provides more stable operation, adjustable speed control, and accurate feedback compared with traditional 2-wire brushed motors. It allows easy integration into compact industrial and laboratory equipment when used with a compatible controller, without requiring complex external drive circuitry.

Downloads – Datasheet for Micro Pump

[BD-05TR4LB Brushless Double-Head Compressor Download Datasheet (PDF)]

📌 Technical Insights & FAQ

Q1｜Why does the double-head series structure increase output pressure?

In a series configuration, air is compressed sequentially by two piston stages. The second head further compresses the air discharged from the first head, effectively multiplying the pressure output without increasing motor size. This structure is ideal for applications requiring high pressure in compact systems.

Q2｜What advantages does a brushless motor provide in this compressor?

The brushless motor enables precise speed control, higher efficiency, and significantly longer service life compared with brushed motors. It also reduces electrical noise, improves thermal stability, and supports continuous operation with minimal maintenance.

Q3｜What integration considerations are important for swing piston compressors?

Swing piston compressors generate higher mechanical impulses than diaphragm pumps. To ensure stable operation, use anti-vibration mounts, flexible tubing, and rigid mounting surfaces. Proper mechanical isolation improves pressure stability and reduces structural noise.

Q4｜What should be considered when operating at high pressure levels?

When operating near 4–5 bar, internal mechanical load and thermal stress increase. Stable operating conditions, adequate heat dissipation, and avoiding rapid pressure cycling help protect the motor and piston mechanism and extend service life.

Q5｜How can long-term reliability be ensured in continuous-duty systems?

Maintain clean airflow paths, avoid particulate or condensate ingress, and provide sufficient ventilation around the pump. For fixed-speed operation, running below maximum pressure reduces wear and improves overall durability.

📞 Contact BODENFLO – Your OEM Partner for Brushless Compressor Solutions

Looking for a reliable OEM partner for compact, high-pressure brushless compressor solutions with stable performance, low noise, long service life, and a clear cost advantage?

BODENFLO supports your project with:

• Fast prototyping and sample delivery within 1–3 working days

• Complete technical documentation, including datasheets, wiring diagrams, and STP files

• Flexible OEM and customization services for pressure, flow, connectors, and custom Labeling

• Professional engineering support from concept design to mass production

📧 Email: info@bodenpump.com
🌐 Website: https://bodenpump.com