Swing Piston Gas Pump 5.5Lpm 8k Longlife Brushless dc air compressor BD-05TR5LB

The BD-05TR5LB swing piston gas pump delivers up to 5.5 L/min flow, 2–3 bar pressure, and –70 kPa vacuum in a compact, durable design. Featuring a high-efficiency brushless motor, low vibration, oil-free operation, and corrosion-resistant PPS and PTFE components, it is ideal for bubble level meters, medical devices, gas compression, automation, and cleaning/disinfection systems.

Additional information

Voltage

12V / 24V

Max Flow

5.5L/min

Max Vacuum

–70 kPa

Max Pressure

2-3Bar

Motor

Brushless DC motor

Max Power

8W

Weight

153g

Overview of BD-05TR5LB Swing Piston Gas Pump

The BD-05TR5LB is a compact swing piston gas pump designed for stable pressure output and reliable vacuum generation. Its reciprocating piston mechanism creates both positive pressure and negative pressure by compressing air on the forward stroke and drawing in air on the return stroke, enabling efficient, oil-free operation in a small form factor. Driven by a high-efficiency brushless motor, the pump delivers up to 5.5 L/min airflow, high pressure, and high vacuum with low noise, low vibration, and long service life.

Key Features – Piston Gas Pump

High-efficiency brushless motor – Long-life DC motor with dynamically balanced rotor ensures stable output and minimal vibration.
Compact size, high pressure – Small footprint (80 × 31 × 54 mm) delivers strong 2–3 bar pressure and –70 kPa vacuum.
Corrosion-resistant materials – Imported PPS pump head and PTFE piston cup ensure compatibility with a wide range of gases.
Low noise & low vibration – Optimized swing piston mechanism enables quiet and smooth operation in compact systems.
Oil-free, maintenance-free design – Clean gas path for sensitive applications, no lubrication required.

Technical Data – Mini Compressor Pumps

Parameter Value
Model BD-05TR5LB
Voltage Range 12 V / 24 V
Maximum Flow 5.5 L/min
Max Negative Pressure –70 kPa
Max Positive Pressure 2–3 bar
Motor Type Brushless DC motor
Max Power 8 W
Waterproof Level IP00
Storage Temperature –40 ℃ ~ 60 ℃
Operating Environment –20 ℃ ~ 50 ℃
Dimensions (L×W×H) 80 × 31 × 54 mm
Weight 153 g

Material Construction – Micro Gas Pump

Component Material / Performance
Pump Head Imported PPS – high strength and corrosion resistance
Valve EPDM / FKM – chemical compatibility for various gases
Piston Cup PTFE – durable, oil-free, and maintenance-free
Pump Body PPS – compact, high-strength, and corrosion-resistant body

Applications – Mini Compressor

📌 Bubble level meters – Provides stable airflow and vacuum for precise measurement.
📌 Medical devices – Clean, oil-free operation suitable for compact medical pumps and rehabilitation equipment.
📌 Gas compression – High-pressure airflow for pneumatic systems or mini compressors.
📌 Automation equipment – Reliable pressure and vacuum support for industrial automation.
📌 Cleaning and disinfection systems – Steady airflow for spray modules or sterilization units.

OEM Customization Options

Customization Aspect Available Options
Voltage Options 12 V / 24 V DC
Valve Materials EPDM (standard), FKM (optional)
Piston Cup Material PTFE (standard)
Cable & Connector Custom lengths and connector types
Label / Branding Based on the model provided by the customer
Mounting Options Customized brackets, anti-vibration solutions

✅ Why Choose BODENFLO – Compact High-Flow Micro Pump Expertise

Selecting a micro pump partner is about more than performance data. It requires a manufacturer with proven capability in compact pump architectures, high flow density, and long-term OEM scalability.
BODENFLO specializes in compact high-flow micro diaphragm pumps and micro piston pumps, supporting applications that demand clean vacuum, stable airflow, and concentrated pressure output within limited installation space.

Core Advantages

  • Focused Pump Technology Portfolio – Specialized in micro diaphragm pumps for oil-free, low-leakage airflow and micro piston pumps for high pressure density and fast response in compact designs.
  • High Flow Density in Compact Form Factors – Engineering optimized for maximum flow, vacuum, or pressure output per unit volume—ideal for space-constrained medical, analytical, and industrial equipment.
  • Extensive Standard Model Coverage – Over 600+ validated standard micro pump models, covering a wide spectrum of flow rates, vacuum levels, pressure outputs, voltages, and motor configurations, reducing custom development risk.
  • OEM-Ready Customization Framework – Support for performance tuning, brushed or brushless motors, control methods (2-wire, PWM, analog, feedback), mounting structures, connectors, and private labeling for seamless system integration.
  • Controlled Manufacturing & Compliance – ISO9001-certified production with CE and RoHS compliance, supported by structured testing of flow, pressure, noise, vibration, and durability to ensure consistency across batches.
  • Scalable Engineering Partnership – From application analysis and pump matching to CAD/STP data, prototyping, and volume production, BODENFLO supports OEMs throughout the full product lifecycle.

BODENFLO works with global OEMs in medical devices, analytical instruments, industrial automation, environmental monitoring, and smart equipment—delivering compact, high-flow micro pump platforms designed to scale with your product roadmap.

Customer Feedback – BD-05TR5LB Pump

The BD-05TR5LB provided reliable 5.5 L/min flow and consistent 3 bar pressure in our automated testing rig, with very low noise and vibration.” – R&D Engineer, Germany

Compact, high-pressure, and maintenance-free—perfect for our bubble level meters and medical device prototypes.” – Product Development Manager, Finland

— Instrumentation Engineer, South Korea

Installation & Wiring Guide

The BD-05TR5LB uses a brushless DC motor with a 4-wire configuration, allowing precise speed control and real-time speed monitoring. The wiring definition is as follows:

Red (VCC): DC power positive (+)
Black (GND): DC power negative (–)
Blue (SP): Speed control input (PWM or voltage control depending on system design)
Yellow (FG): Speed feedback signal (tachometer output for RPM monitoring)

This 4-wire BLDC design enables more stable operation, flexible speed adjustment, and accurate feedback compared with traditional 2-wire brushed motors. It also supports easy integration into compact industrial and laboratory equipment, with no need for complex external drive circuitry when used with a compatible controller.

Downloads – Datasheet for Micro Pump

[BD-05TR5LB Swing Piston Gas Pump Download Datasheet (PDF)]

📌 Technical Insights & FAQ

Q1|How does the swing piston mechanism affect airflow and system design?

The swing piston generates airflow through direct reciprocating compression, producing a stronger pressure curve and faster response than diaphragm pumps. Because of this higher impulse output, systems should incorporate vibration-absorbing mounts and flexible tubing to maintain stable airflow and pressure delivery.

Q2|What considerations are important when selecting a power supply for the BD-05TR5LB?

A regulated DC power supply is essential for consistent performance of the brushless motor. Ensure sufficient current capacity, stable voltage under load, and low ripple to avoid speed fluctuations or reduced pressure output. For PWM speed control, verify that the controller frequency matches the pump’s BLDC driver requirements.

Q3|How can noise be minimized when integrating the pump into compact equipment?

Noise reduction can be achieved by isolating the pump from the device chassis, reinforcing thin mounting surfaces, and using soft anti-vibration pads. Airborne noise can also be reduced by installing dedicated silencers on the inlet or outlet to smooth airflow pulses produced by the swing piston mechanism.

Q4|What should be considered when operating the pump near its maximum pressure or vacuum?

When the pump operates above 1 bar, the motor and piston experience higher mechanical resistance, resulting in increased friction and heat generation. This has a direct impact on service life and allowable operating time. For applications requiring sustained high load, it is recommended to select a pump designed for higher pressure capability, maintain stable operating conditions, avoid rapid switching between vacuum and pressure modes, and ensure adequate heat dissipation around the pump housing to protect the internal components.

Q5|How do I ensure long-term reliability in continuous-duty applications?

Stable long-term operation depends on maintaining clean, particle-free airflow and adequate cooling. Use appropriate inlet filtration, avoid exposure to corrosive liquids or condensate, and ensure open airflow paths around the pump. For fixed-speed applications, operating below maximum pressure enhances durability and reduces wear on the swing piston assembly.

📞 Contact BODENFLO – Start Your OEM Project Today

Looking for a reliable OEM partner for high-pressure, oil-free swing piston gas pumps with long service life and compact integration?

BODENFLO provides:
✔ Fast prototyping & sample delivery (1–3 days)
✔ Full datasheets, wiring guides & 3D files
✔ OEM customization for connectors, rubber, and label
✔ Engineering support from design to mass production

📧 Email: info@bodenpump.com
🌐 Website: https://bodenpump.com

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